FILL FACTOR
In the rubber mixing process, especially for internal mixers like a 110-liter volume mixer, the recommended fill ratio typically falls within the range of:
Fill Ratio: 65% to 85%The fill factor or fill ratio is typically calculated as:
Fill Ratio (%) = (Batch Weight / Mixer Chamber Volume) × (Specific Gravity of Compound) × 100
Example:
Mixer Volume = 110 liters
Target Fill Ratio = 75%
Specific Gravity of Rubber Compound = ~1.2
So:
Batch Weight = (110 × 0.75) / 1.2 ≈ 68.75 kg
This means around 68–72 kg would be an optimal batch weight for a typical compound with SG ~1.2 in a 110 L mixer.
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